DipTrace layout and ordering boards from Dorkbot aka OSH Park

Well, my test design is complete and now I need a few prototypes to play with. The usual ways of ordering PCBs are rather expensive, with just tooling fees in hundreds of dollars. The remaining options are a few China based places such as Itead Studio, Seeed Studio ,PCB Pool and Batch PCB ran by Sparkfun, and an OSH Park ran by Laen from Dorkbot. He runs a community PCB service that groups orders and orders them periodically on a common panel, sharing costs between all people. The cost is very reasonable ($5 a square inch) and you get three boards. So a 2 square inches board in three copies will cost you $10 delivered from a US based board house! That definitely opens the door for quick prototyping of pretty much anything! After having used other company’s prototyping services, I must say OSH is also by far the most user friendly. Lets walk through the steps of ordering these boards. Continue reading

Upgrading an electric lawn mower to lithium batteries

Part 1- getting the platform

This all started when we bought a house and it came with a bit of grass. And grass wanted to grow and had to be cut. Initially I paid a lawn service to come and cut it, but they kept cutting bits I did not want them to. So I looked at the annual amount I was paying them and decided that would be my budget for a mower. Being an electrical guy, I very much dislike all things gas powered, stinky and noisy. So the absolute requirement was for the mower to be electric.  I looked around a bit, and my choices seemed to be a bunch of no-name large box store mowers running Lead Acid batteries or corded, a few exotic European market-only Lithium powered mowers or making my own. I picked neither  Continue reading