DipTrace layout and ordering boards from Dorkbot aka OSH Park

Well, my test design is complete and now I need a few prototypes to play with. The usual ways of ordering PCBs are rather expensive, with just tooling fees in hundreds of dollars. The remaining options are a few China based places such as Itead Studio, Seeed Studio ,PCB Pool and Batch PCB ran by Sparkfun, and an OSH Park ran by Laen from Dorkbot. He runs a community PCB service that groups orders and orders them periodically on a common panel, sharing costs between all people. The cost is very reasonable ($5 a square inch) and you get three boards. So a 2 square inches board in three copies will cost you $10 delivered from a US based board house! That definitely opens the door for quick prototyping of pretty much anything! After having used other company’s prototyping services, I must say OSH is also by far the most user friendly. Lets walk through the steps of ordering these boards. Continue reading →

Upgrading an electric lawn mower to lithium batteries

Part 1- getting the platform

This all started when we bought a house and it came with a bit of grass. And grass wanted to grow and had to be cut. Initially I paid a lawn service to come and cut it, but they kept cutting bits I did not want them to. So I looked at the annual amount I was paying them and decided that would be my budget for a mower. Being an electrical guy, I very much dislike all things gas powered, stinky and noisy. So the absolute requirement was for the mower to be electric.  I looked around a bit, and my choices seemed to be a bunch of no-name large box store mowers running Lead Acid batteries or corded, a few exotic European market-only Lithium powered mowers or making my own. I picked neither  Continue reading →